History shows that pneumatic systems were first used during the 18th century. Since this time, pneumatic presses continue to remain popular throughout the world. Many companies prefer pneumatic presses due to their ability to move 10 times faster than hydraulic pressing machines. That being said, it’s important to make sure these devices are working properly. With that in mind, here are five troubleshooting safety tips for pneumatic presses.
- Starting the Inspection Process Safely
Before performing any type of inspection work, safety needs to be your top priority. Pneumatic presses utilize compressed air. If not handled safely, this creates huge safety problems for you and your workers. Therefore, you’ll want to ensure that pressure is relieved before any receiver tanks are handled. In addition, it’s important to make sure that electrical power to your machines is switched off.
- Checking Maintenance Logs
Another important way to accurately troubleshoot pneumatic press machines is to understand their history. This means checking into all company maintenance logs. Fortunately, many companies keep accurate records of any and all maintenance issues. Having access to this information provides immense amounts of help during troubleshooting. The information in these logs will let you know if you’re dealing with an old problem or something completely new.
- Viewing Moving Components
Pneumatic presses utilize compressed air to apply anywhere between one to 30 tons of pressure. Considering that, these machines utilize many types of separate parts to work properly. With that in mind, it’s wise to view the components of your presses in real time. In turn, you’re likely to have a clearer picture of where any problems are taking place. For instance, you might notice that levers used to perform operations aren’t operating correctly. Checking for problems while a machine is operating often makes the troubleshooting process much easier.
- Isolating the Problem
If you have an idea what is causing your presses to malfunction, you can begin to isolate subsystems. Isolating these subsystems allow you to work on one problem area at a time. Therefore, this also helps while dealing with multiple types of pneumatic press issues.
- Inspecting the Exteriors of Your Machines
In certain situations, pneumatic press problems are noticed while inspecting the outside of these machines. During visual inspections, you can find out more about a wide range of pneumatic press problems. Common signs of trouble to look out for include torn hoses, broken pieces, and excessive wear.
To summarize, it’s important to follow certain tips while troubleshooting pneumatic presses. There are a wide range of pneumatic press uses. However, it’s nearly impossible to utilize these machines properly while they’re having maintenance problems. If you’re continually having pneumatic press issues, it might be time to find a new supplier. Having pneumatic presses that aren’t in good condition can cost your business lost time and revenue. However, there is a solution to this problem. Working with a reliable pneumatic press supplier ensures your company receives quality equipment. In turn, you won’t have to deal with constant pneumatic press maintenance problems.